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Metal mold casting - List of Manufacturers, Suppliers, Companies and Products

Metal mold casting Product List

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Press mold lower die base FCD600

Press mold lower die base FCD600

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomotetsu Industry!!

FMC casting creates foam models that are identical in shape to the products using expanded polystyrene, and then produces the products by embedding these foam models in sand molds and replacing them with molten metal. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to wooden pattern methods. Cost reduction is also achievable with original (steel substitute) materials. Focusing on castings for automotive parts press molds and various industrial machine castings, we design and manufacture full mold models ranging from 50 kg to 15 tons, and carry out integrated production from casting to machining through melting with a high-frequency induction furnace that has low impurities.

  • Interior parts

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FCD540 Curved Blade Press Die Without Wooden Model

FCD540 Curved Blade Press Die Without Wooden Model

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Ironworks!!

FMC casting creates foam models that are identical in shape to the products using expanded polystyrene, and these foam models are embedded in sand molds to produce the products through replacement with molten metal. This method minimizes the occurrence of burrs and enables the creation of complex and high-precision products. For small lots, cost reduction is possible compared to wooden pattern methods. Cost reduction is also achievable with original (alternative steel) materials. Focusing on castings for press molds for automotive parts and various industrial machinery, we design and manufacture full mold models ranging from 50 kg to 15 tons, and achieve consistent production from casting to machining through melting with a high-frequency induction furnace that has low impurities.

  • Vehicle body parts

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Minimum 3 weeks G3500 GM241 FMC plan no wooden model

Minimum 3 weeks G3500 GM241 FMC plan no wooden model

Casting X - A casting method using digital technology for large and small rod castings. For cost reduction, contact Tomo Steel Industry!!

FMC casting creates foam models that are identical in shape to the products using expanded polystyrene, and then produces the products by embedding these foam models in sand molds and replacing them with molten metal. This process minimizes the occurrence of burrs and enables the creation of complex and high-precision products. For small lots, cost reduction is possible compared to wooden pattern methods. Cost reduction is also achievable with original (alternative steel) materials. Focusing on castings for automotive parts press molds and various industrial machine castings, we design and manufacture full mold models ranging from 50 kg to 15 tons, and carry out consistent production from casting to machining with low-impurity melting using high-frequency induction furnaces.

  • Vehicle body parts

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Achieving strength comparable to cast steel! "New material for large thick-walled molds."

Achieving strength comparable to cast steel! "New material for large thick-walled molds."

For large die holders for die-casting molds and mounting plates for large resin molds, etc.!

Our brand "Hi-Duc/Hi-Duc2" has been developed as a "material for large thick-walled molds" suitable for large die-casting molds. In particular, "Hi-Duc2" possesses strength comparable to cast steel, despite being a casting, due to improvements in graphite particle size and the addition of special elements. It has a uniform structure and hardness from the surface to the depth, preventing bending during hole processing. The successful refinement of graphite and the strengthening of the base structure have resulted in no internal defects. Moreover, its tensile strength and elongation are comparable to cast steel, providing various advantages unique to castings, such as "significant reduction in material costs," "shortened delivery times," and "reduced processing time due to improved machinability." *For more details about this material, please download and view the catalog.*

  • Mold Design
  • Other molds

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Press mold lower die FC300 FMC plan

Press mold lower die FC300 FMC plan

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!

FMC casting creates foam models that are identical in shape to the products using expanded polystyrene, and then produces the products by embedding these foam models in sand molds and replacing them with molten metal. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to wooden pattern methods. Cost reduction is also achievable with original (steel substitute) materials. Focusing on castings for automotive parts press molds and various industrial machinery castings, we design and manufacture full mold models ranging from 50 kg to 15 tons, and carry out consistent production from casting to machining with low-impurity melting using high-frequency induction furnaces.

  • Vehicle body parts

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[Production Example] Castings for Automobile Body Press Molds

[Production Example] Castings for Automobile Body Press Molds

Of course, we handle short delivery times, and our strength lies in stable high quality! We have internalized the manufacturing of foam models.

We would like to introduce a case where we manufactured "castings for automotive body press molds" using the full mold casting method. The "press molds" used to shape automotive bodies are generally made from cast iron castings. These are used as materials for various processes in body pressing, such as ranking, drawing, trimming, and piercing. Our company possesses casting frames over 6 meters in length and is equipped to handle large molds, including sets for body side outer, front door, rear door, and both outer and inner hoods. **Strengths of Kimura's Castings for Automotive Body Press Molds** - Stable quality - Compatibility with various materials - Extensive track record *For more details, please refer to the PDF document or feel free to contact us.*

  • Contract manufacturing

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Aren't you spending too much time on "post-processing, cooling, and welding" in steel casting manufacturing?

Aren't you spending too much time on "post-processing, cooling, and welding" in steel casting manufacturing?

Compared to cast steel, it is possible to shorten post-processing and cooling time, and to eliminate the need for filling work through welding.

Do you have any of these concerns in the manufacturing process of cast steel products? ■ The need for a large riser results in longer post-processing (finishing) time... ■ The high pouring temperature leads to longer cooling times... ■ It is common to fill shrinkage with welding in cast steel, which takes additional welding time... Our brand "Hi-Duc/Hi-Duc2" has been developed as a "material for large thick-walled molds" suitable for large die-casting molds, and particularly "Hi-Duc2" possesses strength comparable to cast steel due to improvements in graphite particle size and the addition of special elements, despite being a casting. With this material, the amount of riser required is less compared to cast steel, allowing for a reduction in the finishing process. The pouring temperature is lower than that of cast steel (approximately 1550° to 1300-1400°), which leads to shorter cooling times. Furthermore, the welding process to fill shrinkage can also be eliminated. "Hi-Duc/Hi-Duc2" offers various advantages unique to castings. ⇒ Please download the catalog to view more details about this material.

  • Mold Design
  • Other molds

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Is there any loss of processing time due to chip clogging during the machining of cast steel products?

Is there any loss of processing time due to chip clogging during the machining of cast steel products?

While having the same strength as cast steel, it easily breaks chips, eliminating concerns about clogging! This leads to a reduction in processing time.

Are you experiencing machine troubles due to chips in steel casting manufacturing? Since cast steel has a low carbon content, it has the property of producing chips that are difficult to break. This is especially true during hole processing with drills or surface machining with mills, where there is a high possibility of chips getting clogged, leading to concerns about lost processing time. Our brand "Hi-Duc/Hi-Duc2" has been developed as a "material for large thick-walled molds" suitable for large die-casting molds. In particular, "Hi-Duc2" has strength comparable to cast steel, despite being a casting, due to improvements in graphite particle size and the addition of special elements. This material contains a certain amount of carbon, which gives it the property of producing chips that are easier to break, thereby reducing the occurrence of clogging and machine troubles like those seen with cast steel. If you have such concerns at your site, please download our catalog to learn more about this material!

  • Mold Design
  • Other molds

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